Spray Passivation

Spray Passivation

  • Application via spray nozzels in a bath (automatic)
  • Manual possibility, just spray (mist) and passivate
  • Excellent white rust prevention, long-term protection
  • No bath control needed

AD Chemicals introduces a unique spray-applied passivation for freshly hot-dip galvanized steel. This Chromium-6 free solution can be applied manually via spray gun or automatically using nozzles, making it a versatile alternative for galvanizers who do not (yet) operate with passivation baths. With this technology, a passivation step can be seamlessly integrated into any galvanizing line — regardless of existing infrastructure.

Traditional passivation methods require a dedicated immersion bath in the quenching or cooling stage. This spray technology provides a solution for galvanizers looking to upgrade their corrosion protection capabilities without major process modifications or investments.

Innovative passivation technology – even without immersion baths

It is especially ideal for:

  • Smaller galvanizing operations
  • Retrofit in existing lines
  • On-demand or localized treatment
  • No need for bath control

Test results

Key Features

  • Chromium-6 free: based on environmentally safer Chromium(III)
  • Manual or automatic spray application
  • No need for immersion tanks
  • No need for bath control, always work with fresh chemistry
  • Excellent protection against white rust
  • Forms a transparent, corrosion-resistant passivation layer
  • Ensures corrosion resistance during storage and transport
  • Water-based, REACH-compliant formulation
  • Suitable for general galvanizing (HDG)

A Trusted Choice for HDG

Backed by years of R&D and real-world validation, AD Chemicals passivations compete easily with traditional hexavalent chrome treatments, offering a safer and sustainable alternative without compromising performance.